
Manual TitleAdditional Informationbe certain.Product Information100-231-445 CMTS Criterion® Series 40Criterion_product manual.book Page 1 Monday, Ju
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MTS Criterion® Series 40 Product Manual100Model C45.605Accessory Mounting DimensionsInstallationCriterion_product manual.book Page 100 Monday, July
MTS Criterion®Series 40 Product ManualOperation101OperationThis section describes the actions performed during normal, day-to-day operation of the MTS
MTS Criterion®Series 40 Product Manual102OperationA moving crosshead can create a hazardous environment.Items placed on a crosshead can cause injury w
Main Power Switch (I/O) and Emergency-StopMTS Criterion®Series 40 Product ManualOperation103Main Power Switch (I/O) and Emergency-StopMain power switc
MTS Criterion®Series 40 Product Manual104Main Power Switch (I/O) and Emergency-StopOperationTo shut down the motor power and stop the test program, pr
Setting Crosshead Travel LimitsMTS Criterion®Series 40 Product ManualOperation105Setting Crosshead Travel LimitsThere are two levels of crosshead limi
MTS Criterion®Series 40 Product Manual106Setting Crosshead Travel LimitsOperation3. Set the lower limit stop at a position just below the starting pos
Crush Zone HazardsMTS Criterion®Series 40 Product ManualOperation107Crush Zone HazardsIt is important to stay clear of any potential crush zones when
MTS Criterion®Series 40 Product Manual108Fixture MountingOperationFixture MountingMTS offers a wide variety of fixtures. Mounting these fixtures typic
Load Cell MountingMTS Criterion®Series 40 Product ManualOperation109Load Cell MountingMounting load cells typically involves securing the load cell to
Before You BeginMTS Criterion® Series 40 Product ManualPreface11PrefaceBefore You BeginSafety first! Before you use your MTS product or system, read a
MTS Criterion®Series 40 Product Manual110Load Cell MountingOperationModel C43 10 kNModel C43 20 kN, 30 kN Load CellPlate AssemblySleeveWasherCap Screw
Load Cell MountingMTS Criterion®Series 40 Product ManualOperation111Model C43 50 kN Model C44 10 kN, 20 kN and 30 kNLoad CellPlate AssemblySleeveSuper
MTS Criterion®Series 40 Product Manual112Load Cell MountingOperationLoad CellPlate AssemblySuper WasherSupernut with JackboltsThreaded StudModel C45 5
Load Cell MountingMTS Criterion®Series 40 Product ManualOperation113Load Cell Bolt Torque SpecificationsLOAD CELL TYPE BOLT THREAD LUBE AND TORQUE TO:
MTS Criterion®Series 40 Product Manual114Handset ControlOperationHandset ControlThe handset has an encoder and buttons to help you during specimen ins
Handset ControlMTS Criterion®Series 40 Product ManualOperation1157 Connector RJ-45, to Controller. 8 Crosshead Return Returns the crosshead to the ori
MTS Criterion®Series 40 Product Manual116Handset ControlOperationCriterion_product manual.book Page 116 Monday, July 28, 2014 3:52 PM
Routine Maintenance Overview ChecklistMTS Criterion®Series 40 Product ManualMaintenance117MaintenanceRoutine Maintenance Overview ChecklistRecommended
MTS Criterion®Series 40 Product Manual118Routine Maintenance Overview ChecklistMaintenanceThere are no customer-serviceable components on the MTS Crit
Other serviceMTS Criterion®Series 40 Product ManualMaintenance119Removing the Mat of C42 ModelOther service Regular inspection and service of the driv
MTS Criterion® Series 40 Product Manual12ConventionsPrefaceConventionsDocumentation ConventionsThe following paragraphs describe some of the conventio
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MTS Criterion®Series 40 Product ManualTroubleshooting121TroubleshootingBasic Troubleshooting SYMPTOMS SOLUTIONSFailure in Windows systemTurn off the c
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MTS Criterion®Series 40 Product ManualDecommissioning123DecommissioningThe decommissioning process is performed when the system is going to be moved o
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Additional Digital I/O InformationMTS Criterion® Series 40 Product ManualAppendix125AppendixAdditional Digital I/O InformationThe digital inputs have
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MTS Criterion®Series 40 Product ManualElectromechanical Load Unit Maintenance and127Electromechanical Load Unit Maintenance and Service LogsContents 8
MTS Criterion®Series 40 Product Manual1288 Hours/DailyElectromechanical Load Unit Maintenance and 8 Hours/Daily8 Hours/Daily Service Interval Recommen
40 Hours/WeeklyMTS Criterion®Series 40 Product ManualElectromechanical Load Unit Maintenance and12940 Hours/Weekly40 Hours/Weekly Service Interval Rec
General Safety PracticesMTS Criterion® Series 40 Product ManualSafety13SafetyGeneral Safety PracticesThis section provides information about safety is
MTS Criterion®Series 40 Product Manual1302000 HoursElectromechanical Load Unit Maintenance and 2000 HoursPC Maintenance and System Inspection2000 Hour
2000 HoursMTS Criterion®Series 40 Product ManualElectromechanical Load Unit Maintenance and1312000 HoursSystem Checks2000 Hours/Annual Service Interva
MTS Criterion®Series 40 Product Manual1322000 HoursElectromechanical Load Unit Maintenance and 2000 HoursLubrication2000 Hours/Annual Service Interval
2000 HoursMTS Criterion®Series 40 Product ManualElectromechanical Load Unit Maintenance and1332000 HoursFrame and Work Area2000 Hours/Annual Service I
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MTS Criterion®Series 40 Product ManualDeclaration of Conformity135Declaration of ConformityPage 1 of 2 DoC Criterion 40 July 22 2014ORIGINALDECLARATIO
MTS Criterion®Series 40 Product Manual136Declaration of ConformityPage 2 of 2 DoC Criterion 40 July 22 2014Equipment Description:The MTS CRITERION 40
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mMTS Systems Corporationhttp://www.mts.com/en/Global/index.aspISO 9001 Certified QMSCriterion_product manual.book Page 138 Monday, July 28, 2014 3:
MTS Criterion® Series 40 Product Manual14Safety Practices Before System OperationSafetyYou should receive training on this system or a similar system
Safety Practices Before System OperationMTS Criterion® Series 40 Product ManualSafety15Locate lockout/tagoutpointsKnow where the lockout/tagout point
MTS Criterion® Series 40 Product Manual16Safety Practices Before System OperationSafetyOn rare occasions, a fastener can fail even when it is correctl
Safety Practices While the System Is in OperationMTS Criterion® Series 40 Product ManualSafety17Safety Practices While the System Is in OperationWear
MTS Criterion® Series 40 Product Manual18Hazard LabelsSafetyStay clear of movingequipment/avoid crushpointsStay clear of mechanical linkages, connecti
Hazard LabelsMTS Criterion® Series 40 Product ManualSafety19WEEE The Waste Electrical and Electronic Equipment (WEEE) symbol ( ) means that the contro
MTS Criterion® Series 40 Product Manual2Copyright information © 2011 -2014 MTS Systems Corporation. All rights reserved.Trademark information MTS and
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About This ManualMTS Criterion® Series 40 Product ManualIntroduction21IntroductionAbout This ManualPurpose The purpose of this manual is to help you
MTS Criterion® Series 40 Product Manual22DescriptionIntroductionDescriptionEvery MTS Criterion Series 40 Material Test System is comprised of a load f
SoftwareMTS Criterion® Series 40 Product ManualIntroduction23Many additional features can be purchased to meet your company’s specific needs. Some of
MTS Criterion® Series 40 Product Manual24Load Frame ComponentsIntroductionLoad Frame ComponentsThe following figures show the various components for t
Load Frame ComponentsMTS Criterion® Series 40 Product ManualIntroduction25Model C42.503 - Rated Force Capacity 5 kNLimit RodUpper Limit StopLimit Swit
MTS Criterion® Series 40 Product Manual26Load Frame ComponentsIntroductionModel C43.104 - Rated Force Capacity 10 kNTop BeamBall Screw CoverLoad CellP
Load Frame ComponentsMTS Criterion® Series 40 Product ManualIntroduction27Model C43.304 and C43.504 - Rated Force Capacity 30 kN, 50 kNTop BeamBall Sc
MTS Criterion® Series 40 Product Manual28Load Frame ComponentsIntroductionModel C44.104 and C44.304 - Rated Force Capacity 10 kN, 30 kNTopBeamBallscr
Load Frame ComponentsMTS Criterion® Series 40 Product ManualIntroduction29Model C45.504 and C45.105 - Rated Force Capacity 50 kN, 100 kNTop BeamLoad C
MTS Criterion® Series 40 Product ManualContents3ContentsTechnical Support 7How to Get Technical Support 7Before You Contact MTS Service Represen
MTS Criterion® Series 40 Product Manual30Load Frame ComponentsIntroductionModel C45.504W - Rated Force Capacity 50 kNTop BeamBall Screw CoverCrosshead
Load Frame ComponentsMTS Criterion® Series 40 Product ManualIntroduction31Model C45.305 (Front)- Rated Force Capacity 300 kNTop BeamBall Screw CoverCr
MTS Criterion® Series 40 Product Manual32Load Frame ComponentsIntroductionModel C45.305 (Back)- Rated Force Capacity 300 kNPower CordAC Main Power Swi
Load Frame ComponentsMTS Criterion® Series 40 Product ManualIntroduction33Model C45.605 (Front)- Rated Force Capacity 600 kNTop BeamBall Screw CoverCr
MTS Criterion® Series 40 Product Manual34Load Frame ComponentsIntroductionModel C45.605 (Back)- Rated Force Capacity 600 kNPower CordAC Main Power Swi
SpecificationsMTS Criterion® Series 40 Product ManualIntroduction35SpecificationsThis section provides specifications for MTS Criterion Electromechani
MTS Criterion® Series 40 Product Manual36SpecificationsIntroductionCommon SpecificationsThe following specifications are for all MTS Criterion frames.
SpecificationsMTS Criterion® Series 40 Product ManualIntroduction37Model SpecificationsSpecifications of Model C41PARAMETER SPECIFICATIONMODEL C41.103
MTS Criterion® Series 40 Product Manual38SpecificationsIntroductionSpecifications of Model C42 PARAMETER SPECIFICATIONMODEL C42.503Maximum rated force
SpecificationsMTS Criterion® Series 40 Product ManualIntroduction39Specifications of Model C43 (part 1 of 2)PARAMETER SPECIFICATIONMODEL C43.104 C43.3
MTS Criterion® Series 40 Product Manual4ContentsLeveling the Table-Top Load Frame 57Leveling the Floor-Standing Load Frame 58Installing Optional
MTS Criterion® Series 40 Product Manual40SpecificationsIntroductionWeightStandard length with enclosureStandard length without enclosureExtended lengt
SpecificationsMTS Criterion® Series 40 Product ManualIntroduction41Specifications of Model C44PARAMETER SPECIFICATIONMODEL C44.104 C44.304Maximum rate
MTS Criterion® Series 40 Product Manual42SpecificationsIntroductionSpecifications of Model C45 (part 1 of 2)PARAMETER SPECIFICATIONMODEL C45.504 C45.5
SpecificationsMTS Criterion® Series 40 Product ManualIntroduction43WeightStandard length with enclosureStandard length without enclosureExtended lengt
MTS Criterion® Series 40 Product Manual44SpecificationsIntroductionSpecifications of Model C45PARAMETER SPECIFICATIONMODEL C45.305 C45.605Maximum rate
SpecificationsMTS Criterion® Series 40 Product ManualIntroduction45DimensionsModel C41.103-Rated Force Capacity 5 kN105 mm(4.13 in)188 mm(7.40 in)Stan
MTS Criterion® Series 40 Product Manual46SpecificationsIntroductionModel C42.503 - Rated Force Capacity 5 kN146 mm(5.75 in)278 mm(10.94 in)Standard133
SpecificationsMTS Criterion® Series 40 Product ManualIntroduction47Model C43.104 - Rated Force Capacity 10 kN710 mm(27.95 in)145 mm(5.71 in)72 mm(2.83
MTS Criterion® Series 40 Product Manual48SpecificationsIntroductionModel C43.304 and C43.504 - Rated Force Capacity 30 kN, 50 kN742 mm(29.21 in)160 mm
SpecificationsMTS Criterion® Series 40 Product ManualIntroduction49Model C44.104 and C44.304 - Rated Force Capacity 10 kN, 30 kN709 mm(27.91 in)142 mm
MTS Criterion® Series 40 Product ManualContents5Electromechanical Load Unit Maintenance and Service Logs 1278 Hours/Daily 12840 Hours/Weekly
MTS Criterion® Series 40 Product Manual50SpecificationsIntroductionModel C45.504 and C45.105 - Rated Force Capacity 50 kN, 100 kN1107 mm(43.58 in)240
SpecificationsMTS Criterion® Series 40 Product ManualIntroduction51Model C45.504W - Rated Force Capacity 50 kN1500 mm(59.06 in)240 mm(9.45 in)140 mm(5
MTS Criterion® Series 40 Product Manual52SpecificationsIntroductionModel C45.305 - Rated Force Capacity 300 kN1143 mm(45 in)245 mm(9.65 in)180 mm(7.09
SpecificationsMTS Criterion® Series 40 Product ManualIntroduction53Model C45.605 - Rated Force Capacity 600 kN1420 mm(55.90 in)274 mm(10.79 in)250 mm(
MTS Criterion® Series 40 Product Manual54SpecificationsIntroductionCriterion_product manual.book Page 54 Monday, July 28, 2014 3:52 PM
MTS Criterion® Series 40 Product ManualInstallation55InstallationContents Frame Location and Ventilation 56Leveling the Load Frame 57Installi
MTS Criterion® Series 40 Product Manual56Frame Location and VentilationInstallationFrame Location and VentilationTo ensure proper ventilation, locate
Leveling the Load FrameMTS Criterion® Series 40 Product ManualInstallation57Leveling the Load FrameLeveling the Table-Top Load FrameLevel the table-to
MTS Criterion® Series 40 Product Manual58Leveling the Floor-Standing Load FrameInstallationLeveling the Floor-Standing Load FrameLevel the load frame
Installing Optional EnclosuresMTS Criterion® Series 40 Product ManualInstallation59Installing Optional EnclosuresEvery MTS Criterion Series 40 Materia
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MTS Criterion® Series 40 Product Manual60Single-Column Load FrameInstallation1. Cut the slits for the enclosure legs on the rubber mat (Item 9) with a
Single-Column Load FrameMTS Criterion® Series 40 Product ManualInstallation619. Install the safety switch. Prior to assembling the safety switch mount
MTS Criterion® Series 40 Product Manual62Single-Column Load FrameInstallationC42 model A typical installation procedure for installing an enclosure fo
Single-Column Load FrameMTS Criterion® Series 40 Product ManualInstallation631. Remove the rubber mat (Item 9), the sheet metal cover (Item 14), and t
MTS Criterion® Series 40 Product Manual64Dual-Column Load FramesInstallationDual-Column Load FramesThe optional enclosure for dual-column load frames
Dual-Column Load FramesMTS Criterion® Series 40 Product ManualInstallation65Front of dual-columnunitsA typical installation procedure for installing t
MTS Criterion® Series 40 Product Manual66Dual-Column Load FramesInstallation1. Remove the M6 X 20mm socket head screws (Item 3) from the frame.2. Posi
Dual-Column Load FramesMTS Criterion® Series 40 Product ManualInstallation67Rear of dual-columnload framesA typical installation procedure for install
MTS Criterion® Series 40 Product Manual68Dual-Column Load FramesInstallation4. Repeat Steps 2 and 3 for the right-side panel assembly (Item 5).5. Use
Controller ConnectionsMTS Criterion® Series 40 Product ManualInstallation69Controller ConnectionsConnecting the Main Power1 kN through 100 kN The inp
How to Get Technical SupportMTS Criterion® Series 40 Product ManualTechnical Support7Technical SupportHow to Get Technical SupportStart with yourmanua
MTS Criterion® Series 40 Product Manual70Installing CablesInstallationInstalling CablesExercise care when connecting cables. Ensure that you are using
Installing CablesMTS Criterion® Series 40 Product ManualInstallation71J2 Handset This is intended to interface to the handset. Specifics for this c
MTS Criterion® Series 40 Product Manual72Installing CablesInstallationJ4 Encoder This connector is intended for encoder-based transducers. Specific
Installing CablesMTS Criterion® Series 40 Product ManualInstallation73J5 Digital I/O The J5 connector routes the Digital I/O from the MTS Insight c
MTS Criterion® Series 40 Product Manual74Installing CablesInstallationJ8 and J9 DCConditionerTwo external DC conditioner connectors are provided. Up t
Installing CablesMTS Criterion® Series 40 Product ManualInstallation75J11 Guard The connector should be connected to the safety system (Enclosure swit
MTS Criterion® Series 40 Product Manual76Installing CablesInstallationJ12 Digital I/O Insight The J12 connector routes the Digital I/O from the MTS In
Installing CablesMTS Criterion® Series 40 Product ManualInstallation77J13 Digital I/O User Digital I/O signals include three optically isolated inputs
MTS Criterion® Series 40 Product Manual78Installing CablesInstallationJ14 E- Stop This connector is intended to connect to a remote Emergency-Stop swi
Installing CablesMTS Criterion® Series 40 Product ManualInstallation79Crosshead load cellconnectorFor a single-testing zone material testing system, t
MTS Criterion® Series 40 Product Manual8If You Contact MTS by PhoneTechnical SupportKnow relevantcomputer informationFor a computer problem, have the
MTS Criterion® Series 40 Product Manual80Installing CablesInstallationNI Signal AcquisitionBox MountingThe Model C45.504W frame can test with multiple
Installing CablesMTS Criterion® Series 40 Product ManualInstallation812. Secure the sheet metal bracket fo the base with four Allen screws M4x8.3. Ali
MTS Criterion® Series 40 Product Manual82Accessory Mounting DimensionsInstallationAccessory Mounting DimensionsYou can attach numerous testing accesso
Model C41 Accessory Mounting DimensionsMTS Criterion® Series 40 Product ManualInstallation83Model C41 Accessory Mounting DimensionsBase beamCrossheadA
MTS Criterion® Series 40 Product Manual84Model C42 Accessory Mounting DimensionsInstallationModel C42 Accessory Mounting DimensionsBase beamCrossheadM
Model C42 Accessory Mounting DimensionsMTS Criterion® Series 40 Product ManualInstallation85Top beamAccessory MountingModel C42.503 Top Beam Mounting
MTS Criterion® Series 40 Product Manual86Model C43 Accessory Mounting DimensionsInstallationModel C43 Accessory Mounting DimensionsBase beamModel C43.
Model C43 Accessory Mounting DimensionsMTS Criterion® Series 40 Product ManualInstallation87CrossheadModel C43.104 Crosshead Mounting DimensionsΦ18.5
MTS Criterion® Series 40 Product Manual88Model C43 Accessory Mounting DimensionsInstallationTop beamModel C43.104 Top Beam Mounting DimensionsM16-7H(2
Model C44 Accessory Mounting DimensionsMTS Criterion® Series 40 Product ManualInstallation89Model C44 Accessory Mounting DimensionsBase beam Crosshead
If You Contact MTS by PhoneMTS Criterion® Series 40 Product ManualTechnical Support9Identify system type To enable the Call Center agent to connect yo
MTS Criterion® Series 40 Product Manual90Model C44 Accessory Mounting DimensionsInstallationTop beamModel C44.104/C44.304 Underside of Crosshead Mount
Model C45.504W Accessory Mounting DimensionsMTS Criterion® Series 40 Product ManualInstallation91Model C45.504W Accessory Mounting DimensionsBase beam
MTS Criterion® Series 40 Product Manual92Model C45.504W Accessory Mounting DimensionsInstallationTop beamModel C45.504W Underside Crosshead Mounting D
Model C45.504/C45.105 Accessory MountingMTS Criterion® Series 40 Product ManualInstallation93Model C45.504/C45.105 Accessory Mounting DimensionsBase b
MTS Criterion® Series 40 Product Manual94Model C45.504/C45.105 Accessory Mounting InstallationTop beamModel C45.504/C45.105 Underside of Crosshead Mou
Model C45.504/C45.105 Accessory MountingMTS Criterion® Series 40 Product ManualInstallation95Model C45.504/C45.105 Underside of Top Beam Mounting Dime
MTS Criterion® Series 40 Product Manual96Model C45.305 Accessory Mounting DimensionsInstallationModel C45.305 Accessory Mounting DimensionsBase beamCr
Model C45.305 Accessory Mounting DimensionsMTS Criterion® Series 40 Product ManualInstallation97Top beamModel C45.305 Underside of Crosshead Mounting
MTS Criterion® Series 40 Product Manual98Model C45.605Accessory Mounting DimensionsInstallationModel C45.605Accessory Mounting DimensionsBase beamCros
Model C45.605Accessory Mounting DimensionsMTS Criterion® Series 40 Product ManualInstallation99Top beamModel C45.605 Underside of Crosshead Mounting D
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