lProduct ManualModel 506.62/.72Hydraulic Power SupplySeptember 1996117730-00D
2-2 OperationTable 2-1. Controls and IndicatorsItem Control/Indicator Description1 Power indicator* The Power indicator lights to indicate
Operation 2-32.2 Operation ProceduresThis section provides the local and remote operating procedures for the506.62/.72 Hydraulic Power Supply
2-4 OperationRemote OperationRemote controlconnector1. Turn the Source Remote/Local switch to Remote. Make sure thatthe remote control cable
Service 3-1Section 3ServiceIntroduction This section contains service information for the Model 506.62/.72Hydraulic Power Supply (HPS). It p
3-2 ServiceTable 3-1. Maintenance ScheduleProcedure Interval SubsectionCheck output pressure on gage* dailyReplace high-pressure filter when
Service 3-3End Cap – Top ViewVW-G047Bair-bleedscrewunscrewsendcap2. Loosen the air-bleed screw on top of the filter housing endcap. Seethe f
3-4 Service3.1.1.2 Low-Pressure Filter ReplacementThe low-pressure filter element requires replacement wheneverhydraulic fluid in the HPS res
Service 3-53.1.2 Hydraulic FluidRegular maintenance of hydraulic fluid maximizes the service life ofthe system and its components.Daily fluid
3-6 ServiceReplacing hydraulic fluid Perform this procedure to replace the hydraulic fluid. You will need aModel 590.01 Fluid Transfer Pump
Service 3-73.1.3 AccumulatorsFor more informationabout accumulatorsSee the Series 111 Accumulator product manual(MTS part number115533-XX).
© 1996 MTS Systems Corporation. All rights reserved.
3-8 Service3.2 Service AdjustmentsService overview Figure 3-2 shows the location of the service components accessed for thefollowing procedur
Service 3-93.2.1 Output Pressure AdjustmentHPS – Side ViewVW-G044KpressuregageDIRT ALARMback-uprelief valveCHANGEOKRefer to Figure 3-2 for th
3-10 Service3.2.2 Dual-Temperature Switch AdjustmentsDefinition The dual-temperature switch has two adjustment screws behind itsfront protect
Service 3-11Water controladjustment1. Ensure that the temperature gage reads below 90°F (32°C).2. Start the HPS. Turn the water control adju
3-12 Service3.2.4 Main Pump Low-Inlet Pressure Switch AdjustmentVW-G052Adjustment knobPressure Switch(cover removed)IndicatorFigure 3-2 shows
Service 3-133.3 Starter AssemblyThe starter assembly (Figure 3-3 shows the location of its components)is located behind the starter box door.
3-14 Service3.3.1 Abnormal HPS ShutdownMotor overload Sudden shutdown of the HPS may be due to circuit protection elementsin the pump motor s
Service 3-153.3.3 PLC ServiceThe PLC in the 506.62/.72 HPS starter assembly has output and inputindicators shown in the figure below. Thes
3-16 Service506.62/.72 Input IndicatorsInput Indicator CH0 Description0 Turns off if switch 2TAS (115°F) opens. When fluid temperature excee
Installation 4-1Section 4InstallationIntroduction This section provides the following installation information for theModel 506.62/.72 Hydrau
Table of Contents iTable of ContentsSection 1 Introduction1.1 Functional Description...
4-2 Installation4.1 Hydraulic ConnectionsThe pressure, return and drain connections are located on the HPSmanifold shown in Figure 4-2. Refe
Installation 4-34.2 Electrical ConnectionsThe HPS is operated from a three-phase electrical power source. Theoperating voltage is labeled on
4-4 Installation4.2.1 Transformer WiringOne of two types of transformers is installed in the starter assembly.Check the wiring configuration
Installation 4-54.2.2 Input PowerElectrical connectionprocedureSee Figure 4-3 and perform the following procedure to make theelectrical conne
4-6 Installation4.3 Cooling Water ConnectionsSpecifications The differential pressure required between the water inlet and outletconnections
Theory of Operation 5-1Section 5Theory of OperationThis section describes the hydraulic and electrical operation of Model506.62/.72 Hydraulic
5-2 Theory of OperationMain and superchargepumpsThe HPS uses a variable-volume pressure compensated main pump,with a pressurized (supercharge
Theory of Operation 5-3Pump protection Pump protection is provided for the main pump by the main pumplow-inlet pressure switch that turns the
5-4 Theory of OperationPump motor When 1CR contacts close, the main pump motor starts, using aWye-delta start. First relay 1S energizes to c
Theory of Operation 5-55.2.2 InterlocksThe HPS contains interlock circuitry to shut down the HPS whenvarious conditions occur—such as low lev
ii Table of ContentsSection 5 Theory of Operation5.1 Hydraulic Operation...
5-6 Theory of OperationNOTE Hydraulic power supplies are often customized forspecific applications. Actual wiring may differ fromwhat is sho
Theory of Operation 5-7JGNB2CR1CRF1MKEBHset at 140°F (60°C)VW-C039DSet at 100ºF35 PSI1 SOL2 SOLNote:2 TAS2 PS0101010201030104010601050107over
mMTS Systems Corporation14000 Technology DriveEden Prairie, Minnesota 55344-2290 USAToll Free Phone: 800-328-2255(within the U.S. or Canada)Phone: 952
Introduction 1-1Section 1IntroductionDefinition The Model 506.62/.72 Hydraulic Power Supply (HPS) uses a variable-volume (pressure compensate
1-2 IntroductionPressure accumulation The pump-outlet pressure accumulator smooths the HPS output andprovides additional hydraulic pressure f
Introduction 1-3HPS specifications Table 1-2 lists the specifications for the Model 506.62/.72 HPS.Table 1-2. HPS SpecificationsParameter Mo
Operation 2-1Section 2Operation2.1 Controls and IndicatorsThe controls and indicators provided with the Model 506.62/.72Hydraulic Power Suppl
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