be certain.MTS Models FlexTest® IIm/GT/SE Controller Hardware100-147-133 GService Information for Controllers Using Series 793 Software:- Hardware De

Models FlexTest® IIm/GT/SE Controller HardwareBefore You Contact MTSTechnical Support10Before You Contact MTSMTS can help you more efficiently if you

Models FlexTest® IIm/GT/SE Controller HardwareSensor CablesFlexTest GT Controller Connections100Sensor CablesA typical system is provided with a stand

Sensor Cable Part NumbersModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections101Sensor Cable Part NumbersSensor cables wi

Models FlexTest® IIm/GT/SE Controller HardwareSensor Cable Part NumbersFlexTest GT Controller Connections102Sensor cables with IDModuleSee the System

Shunt Calibration/Bridge Completion ResistorModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections103Shunt Calibration/Brid

Models FlexTest® IIm/GT/SE Controller HardwareI/O Carrier ModuleFlexTest GT Controller Connections104The following figures show three typical bridge c

I/O Carrier ModuleModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections105

Models FlexTest® IIm/GT/SE Controller HardwareTransducer Identification ModulesFlexTest GT Controller Connections106Transducer Identification ModulesT

Transducer Identification ModulesModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections107The following is the schematic di

Models FlexTest® IIm/GT/SE Controller HardwareValve ConnectionsFlexTest GT Controller Connections108Valve ConnectionsThe following types of valve conn

Valve ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections109Series 252 ServovalveconnectionsThe Series 252 Se

If You Contact MTS by PhoneModels FlexTest® IIm/GT/SE Controller Hardware Technical Support11Know relevantcomputer informationFor a computer problem,

Models FlexTest® IIm/GT/SE Controller HardwareValve ConnectionsFlexTest GT Controller Connections110Series 256 ServovalveconnectionsThe Series 256 Ser

Valve ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections111Series 257 ValveconnectionsThe Series 257 Servova

Models FlexTest® IIm/GT/SE Controller HardwareMultiple Universal Driver ConnectionsFlexTest GT Controller Connections112Multiple Universal Driver Conn

Multiple Universal Driver ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections113Output connections Each valve

Models FlexTest® IIm/GT/SE Controller HardwareAnalog I/O ConnectionsFlexTest GT Controller Connections114Analog I/O ConnectionsThe Model 493.45 A/D an

Analog I/O ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections115Analog inputs The analog-to-digital mezzanin

Models FlexTest® IIm/GT/SE Controller HardwareAnalog I/O ConnectionsFlexTest GT Controller Connections116Model 493.77 FilterModulesThe following filte

Analog I/O ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections117D/A Connections Digital-to-analog mezzanine

Models FlexTest® IIm/GT/SE Controller HardwareAnalog I/O ConnectionsFlexTest GT Controller Connections118Cable specification The cable specifications

Accelerometer ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections119Accelerometer ConnectionsAn accelerometer

Models FlexTest® IIm/GT/SE Controller HardwareProblem Submittal Form in MTS ManualsTechnical Support12Identify system type To enable the Call Center a

Models FlexTest® IIm/GT/SE Controller HardwareAccelerometer ConnectionsFlexTest GT Controller Connections120In the example shown below, the Accelerati

Encoder ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections121Encoder ConnectionsI/O Carrier moduleconfigurat

Models FlexTest® IIm/GT/SE Controller HardwareEncoder ConnectionsFlexTest GT Controller Connections122Optional ADDA IIconfigurationFor the optional AD

Remote Setpoint Adjust ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections123Remote Setpoint Adjust Connectio

Models FlexTest® IIm/GT/SE Controller HardwareADDA II ConnectionsFlexTest GT Controller Connections124ADDA II ConnectionsEach optional Model 493.50 AD

ADDA II ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections125ADDA II Module I/OconnectionsThe Model 493.55 A

Models FlexTest® IIm/GT/SE Controller HardwareADDA II ConnectionsFlexTest GT Controller Connections126Analog inputs The analog-to-digital mezzanine ca

ADDA II ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections127D/A connections Digital-to-analog mezzanine car

Models FlexTest® IIm/GT/SE Controller HardwareADDA II ConnectionsFlexTest GT Controller Connections128ADDA II UniversalEncoder connectionsEach encoder

Emergency Stop ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections129Emergency Stop ConnectionsConnectors J23

Problem Submittal Form in MTS ManualsModels FlexTest® IIm/GT/SE Controller Hardware Technical Support13Access the Problem Submittal Form:• In the back

Models FlexTest® IIm/GT/SE Controller HardwareEmergency Stop ConnectionsFlexTest GT Controller Connections130J24 E-STOP In is a 15 pin type D female c

J25 Hydraulic Power Unit ConnectionModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections131J25 Hydraulic Power Unit Connec

Models FlexTest® IIm/GT/SE Controller HardwareJ25 Hydraulic Power Unit ConnectionFlexTest GT Controller Connections132J25 DiagramTo / FromHPU910111212

J25 Hydraulic Power Unit ConnectionModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections133System I/O Connector J54 Sys I/

Models FlexTest® IIm/GT/SE Controller HardwareStation ConnectionsFlexTest GT Controller Connections134Station ConnectionsEach Model 493.74 HSM transit

J28 Hydraulic Service Manifold ConnectorModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections135Proportional output The pr

Models FlexTest® IIm/GT/SE Controller HardwareJ29 Load UnitFlexTest GT Controller Connections136J29 Load Unit Connector J29 Load Unit connects to the

J43 InterlockModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections137J43 InterlockConnector J43 Interlock accommodates two

Models FlexTest® IIm/GT/SE Controller HardwareJ44 Run/StopFlexTest GT Controller Connections138J44 Run/StopRun/Stop status Connector J44 Run/Stop prov

J44 Run/StopModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections139Output specifications The specifications for the inter

Models FlexTest® IIm/GT/SE Controller HardwareProblem Submittal Form in MTS ManualsTechnical Support14

Models FlexTest® IIm/GT/SE Controller HardwareJ49 Auxiliary PowerFlexTest GT Controller Connections140J49 Auxiliary PowerConnector J49 Aux Pwr provide

Digital I/O ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections141Digital I/O ConnectionsThe Model 493.72 Dig

Models FlexTest® IIm/GT/SE Controller HardwareDigital I/O ConnectionsFlexTest GT Controller Connections142Digital inputs The J3 In connector accommoda

Digital I/O ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections143Digital outputs Connector J4 Out provides s

Models FlexTest® IIm/GT/SE Controller HardwareDigital I/O ConnectionsFlexTest GT Controller Connections144Digital I/Oaccess panelThe digital inputs an

Workstation ConnectionModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections145Workstation ConnectionThe workstation comput

Models FlexTest® IIm/GT/SE Controller HardwareWorkstation ConnectionFlexTest GT Controller Connections146The symbol shown here indicates that you must

Remote Station Controller ConnectionModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections147Remote Station Controller Conn

Models FlexTest® IIm/GT/SE Controller HardwareRemote Station Controller ConnectionFlexTest GT Controller Connections148Hwi file additions In order to

Service ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections149Service ConnectionsThe Model 493.10 Chassis can

Before You BeginModels FlexTest® IIm/GT/SE Controller Hardware Preface15PrefaceBefore You BeginSafety first! Before you use your MTS product or system

Models FlexTest® IIm/GT/SE Controller HardwareService ConnectionsFlexTest GT Controller Connections150I/O Carrier service The J3 Service connector on

Cabling and Programming Series 407 ControllersModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections151Cabling and Programm

Models FlexTest® IIm/GT/SE Controller HardwareHow to Provide Program to a Series 407 ControllerFlexTest GT Controller Connections152Do not interrupt M

How to Provide Program to a Series 407 ControllerModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections1532. On the Series

Models FlexTest® IIm/GT/SE Controller HardwareHow to Provide Program to a Series 407 ControllerFlexTest GT Controller Connections154Use the Station Ma

How to Provide Program to a Series 407 ControllerModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections155D. On the 407 Con

Models FlexTest® IIm/GT/SE Controller HardwareConnecting Interlock Signals to 407 ControllersFlexTest GT Controller Connections156Connecting Interlock

Connecting Interlock Signals to 407 ControllersModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections157How to jumper thehy

Models FlexTest® IIm/GT/SE Controller HardwareConnecting Interlock Signals to 407 ControllersFlexTest GT Controller Connections158Multiple 407 Control

Connecting Interlock Signals to 407 ControllersModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections159How to connecthydra

Models FlexTest® IIm/GT/SE Controller HardwareDocumentation ConventionsPreface16ConventionsDocumentation ConventionsThe following paragraphs describe

Models FlexTest® IIm/GT/SE Controller HardwareConnecting Interlock Signals to 407 ControllersFlexTest GT Controller Connections160Interlock connection

Connecting Interlock Signals to 407 ControllersModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections161How to connecthydra

Models FlexTest® IIm/GT/SE Controller HardwareSending and Receiving Signals to a Model 407 FlexTest GT Controller Connections162Sending and Receiving

Sending and Receiving Signals to a Model 407Models FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections163407 Amplitude Control

Models FlexTest® IIm/GT/SE Controller HardwareConnecting Interlock Signals to 458 ControllersFlexTest GT Controller Connections164Connecting Interlock

Eurotherm Temperature Controller ConnectionModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections165Eurotherm Temperature C

Models FlexTest® IIm/GT/SE Controller HardwareEurotherm Temperature Controller ConnectionFlexTest GT Controller Connections166Program thetemperature c

Miscellaneous Conditioner Output ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections167Miscellaneous Conditio

Models FlexTest® IIm/GT/SE Controller HardwareCabling for External Command InputsFlexTest GT Controller Connections168Cabling for External Command Inp

Cabling and Using External Readout DevicesModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections169Cabling and Using Extern

Documentation ConventionsModels FlexTest® IIm/GT/SE Controller Hardware Preface17Illustrations Illustrations appear in this manual to clarify text. Th

Models FlexTest® IIm/GT/SE Controller HardwareCabling and Using External Readout DevicesFlexTest GT Controller Connections170The following table provi

How to Send Signals to External Readout DevicesModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections171How to Send Signals

Models FlexTest® IIm/GT/SE Controller HardwareMulti-Box I/O ModuleFlexTest GT Controller Connections172Multi-Box I/O ModuleThe optional Model 493.43 M

J9 Interlock OUTModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections173Cable specifications • Connector: 25-contact, type

Models FlexTest® IIm/GT/SE Controller HardwareJ51 Box InFlexTest GT Controller Connections174J51 Box InThe J51 Box In connector provides an interface

J52 Box OutModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections175J52 Box OutThe J52 Box Out connector provides an interf

Models FlexTest® IIm/GT/SE Controller HardwareJ52 Box OutFlexTest GT Controller Connections176

Models FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections177Chapter 4 FlexTest IIm Controller ConnectionsNote For information

Models FlexTest® IIm/GT/SE Controller HardwareWorkstation ConnectionFlexTest IIm Controller Connections178Workstation ConnectionConnect the computer’s

Sensor and Valve ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections179Sensor and Valve ConnectionsThe Model

Models FlexTest® IIm/GT/SE Controller HardwareDocumentation ConventionsPreface18

Models FlexTest® IIm/GT/SE Controller HardwareSensor and Valve ConnectionsFlexTest IIm Controller Connections180AC sensor connectionDC sensor connecti

Sensor and Valve ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections181Single-valveconnectionDual-valve conn

Models FlexTest® IIm/GT/SE Controller HardwareSensor and Valve ConnectionsFlexTest IIm Controller Connections182Sample controlchannelThe following fig

ADDA Module ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections183ADDA Module ConnectionsIn order to process

Models FlexTest® IIm/GT/SE Controller HardwareADDA II ConnectionsFlexTest IIm Controller Connections184ADDA II ConnectionsEach optional Model 493.50 A

ADDA II ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections185Note The external analog source can be a stand

Models FlexTest® IIm/GT/SE Controller HardwareADDA II ConnectionsFlexTest IIm Controller Connections186Analog inputs The analog-to-digital mezzanine c

ADDA II ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections187D/A connections Digital-to-analog mezzanine ca

Models FlexTest® IIm/GT/SE Controller HardwareADDA II ConnectionsFlexTest IIm Controller Connections188Up to sixteen encoders can be connected to the

Hydraulic ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections189Hydraulic ConnectionsYou must connect your e

Models FlexTest® IIm/GT/SE Controller Hardware Introduction19Chapter 1 IntroductionThis manual contains installation, cabling, jumpering, and hardware

Models FlexTest® IIm/GT/SE Controller HardwareHPU ConnectionsFlexTest IIm Controller Connections190HPU ConnectionsCable specification • P25 is a 24-co

HSM ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections191HSM ConnectionsThe outputs provide 24 V DC to turn

Models FlexTest® IIm/GT/SE Controller HardwareInterlock ConnectionsFlexTest IIm Controller Connections192Interlock ConnectionsJ4497HydJ6I/OJ5497IntlkJ

Interlock Jumper PlugsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections193Interlock Jumper PlugsSeveral jumper plugs

Models FlexTest® IIm/GT/SE Controller HardwareInterlock Jumper PlugsFlexTest IIm Controller Connections194The interlock connectors require jumpers und

Serial CommunicationsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections195Serial CommunicationsEach chassis communicat

Models FlexTest® IIm/GT/SE Controller HardwareDigital I/O ConnectionsFlexTest IIm Controller Connections196Digital I/O ConnectionsDigital I/O hardware

Digital I/O ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections197Digital inputs • Digital inputs can be wir

Models FlexTest® IIm/GT/SE Controller HardwareDigital I/O ConnectionsFlexTest IIm Controller Connections198J1 - 26217X112 volt common+CH1-CH1External

Digital I/O ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections199Digital outputs • Digital outputs provide

Models FlexTest® IIm/GT/SE Controller Hardware2Copyright information © 2006, 2007, 2008, 2009 MTS Systems Corporation. All rights reserved.Trademark i

Models FlexTest® IIm/GT/SE Controller HardwareModel 493.10 ChassisIntroduction20FlexTest GT ControllersMTS FlexTest GT Controllers are fully digital P

Models FlexTest® IIm/GT/SE Controller HardwareEncoder/Temposonics ConnectionsFlexTest IIm Controller Connections200Encoder/Temposonics ConnectionsEnco

Encoder/Temposonics ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections201Jumper configurations The Series 4

Models FlexTest® IIm/GT/SE Controller HardwareEncoder/Temposonics ConnectionsFlexTest IIm Controller Connections202The Model 493.80 Encoder Transition

Remote Station Controller (RSC) ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections203Remote Station Control

Models FlexTest® IIm/GT/SE Controller HardwareCabling and Programming External ControllersFlexTest IIm Controller Connections204Cabling and Programmin

How to Program an External ControllerModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections2052. If you will monitor senso

Models FlexTest® IIm/GT/SE Controller HardwareHow to Program an External ControllerFlexTest IIm Controller Connections206Note Analog I/O connectors ar

How to Program an External ControllerModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections207Sample conditioneroutput con

Models FlexTest® IIm/GT/SE Controller HardwareHow to Program an External ControllerFlexTest IIm Controller Connections208For mroe information, see “Ho

Programming Eurotherm Temperature ControllersModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections209Programming Eurother

Model 493.10 ChassisModels FlexTest® IIm/GT/SE Controller Hardware Introduction21Front panel The Model 493.10 Chassis front panel has twelve slots; te

Models FlexTest® IIm/GT/SE Controller HardwareCabling for External Command InputsFlexTest IIm Controller Connections210Cabling for External Command In

How to Enable and Run External Command InputsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections211Task 1 Cable the con

Models FlexTest® IIm/GT/SE Controller HardwareHow to Enable and Run External Command InputsFlexTest IIm Controller Connections212Task 3 Adjust the com

Cabling and Using External Readout DevicesModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections213Cabling and Using Exter

Models FlexTest® IIm/GT/SE Controller HardwareHow to Send Signals to External Readout DevicesFlexTest IIm Controller Connections214Task 1 Cable your c

How to Send Signals to External Readout DevicesModels FlexTest® IIm/GT/SE Controller Hardware FlexTest IIm Controller Connections215Task 2 Create a re

Models FlexTest® IIm/GT/SE Controller HardwareCable Part NumbersFlexTest IIm Controller Connections216Cable Part NumbersRefer to the following table f

Models FlexTest® IIm/GT/SE Controller Hardware FlexTest SE Controller Connections217Chapter 5 FlexTest SE Controller ConnectionsThis section describes

Models FlexTest® IIm/GT/SE Controller HardwareStand-alone Cabling OverviewFlexTest SE Controller Connections218Stand-alone Cabling Overview

Automated Cabling OverviewModels FlexTest® IIm/GT/SE Controller Hardware FlexTest SE Controller Connections219Automated Cabling Overview

Models FlexTest® IIm/GT/SE Controller HardwareHydraulic ControlIntroduction22Cooling The chassis is cooled with a fan. An overtemperature sensor is pa

Models FlexTest® IIm/GT/SE Controller HardwareMultiple Controller ConnectionsFlexTest SE Controller Connections220Multiple Controller ConnectionsAbout

Multiple Controller ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest SE Controller Connections221Note The indicated cables on each c

Models FlexTest® IIm/GT/SE Controller HardwareMultiple Controller ConnectionsFlexTest SE Controller Connections222Interlock function Power must be app

Cable Part NumbersModels FlexTest® IIm/GT/SE Controller Hardware FlexTest SE Controller Connections223Cable Part NumbersSystem cables The following is

Models FlexTest® IIm/GT/SE Controller HardwareCable Part NumbersFlexTest SE Controller Connections224Sensor cables See “Sensor Cables” on page 100 for

Model 493.40 I/O Carrier ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest SE Controller Connections225Model 493.40 I/O Carrier Conne

Models FlexTest® IIm/GT/SE Controller HardwareSensor ConnectionsFlexTest SE Controller Connections226Sensor ConnectionsSee “Sensor Connections” on pag

Analog I/O ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest SE Controller Connections227A/D connections The analog-to-digital mezzan

Models FlexTest® IIm/GT/SE Controller HardwareEncoder ConnectionsFlexTest SE Controller Connections228D/A connections Digital-to-analog mezzanine card

Workstation ConnectionModels FlexTest® IIm/GT/SE Controller Hardware FlexTest SE Controller Connections229Workstation ConnectionThe workstation comput

SpecificationsModels FlexTest® IIm/GT/SE Controller Hardware Introduction23SpecificationsFlexTest GT Specifications PARAMETER SPECIFICATIONEnvironment

Models FlexTest® IIm/GT/SE Controller HardwareModel 493.42 System I/O ConnectionsFlexTest SE Controller Connections230Model 493.42 System I/O Connecti

J28 Hydraulic Service Manifold ConnectorModels FlexTest® IIm/GT/SE Controller Hardware FlexTest SE Controller Connections231Cable specification The J2

Models FlexTest® IIm/GT/SE Controller HardwareJ29 Emergency Stop ConnectionsFlexTest SE Controller Connections232J29 Emergency Stop ConnectionsConnect

J43 InterlockModels FlexTest® IIm/GT/SE Controller Hardware FlexTest SE Controller Connections233Jumper plug required If connector J29 is not used, yo

Models FlexTest® IIm/GT/SE Controller HardwareJ49 Auxiliary PowerFlexTest SE Controller Connections234Jumper plug required If connector J43 is not use

J52 Box OutModels FlexTest® IIm/GT/SE Controller Hardware FlexTest SE Controller Connections235J52 Box OutConnector J52 Box Out allows the Model 493.0

Models FlexTest® IIm/GT/SE Controller HardwareJ54 Digital InputsFlexTest SE Controller Connections236J54 Digital InputsConnector J54 Dig In accommodat

J55 Digital OutputsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest SE Controller Connections237J55 Digital OutputsConnector J55 Dig Out provid

Models FlexTest® IIm/GT/SE Controller HardwareJ55 Digital OutputsFlexTest SE Controller Connections238Stand-alone mode1. Press Setup on the console fr

Eurotherm Temperature Controller ConnectionModels FlexTest® IIm/GT/SE Controller Hardware FlexTest SE Controller Connections239Eurotherm Temperature C

Models FlexTest® IIm/GT/SE Controller HardwareSpecificationsIntroduction24FlexTest SE ControllersThe MTS Model 493.02 FlexTest SE Controller is a full

Models FlexTest® IIm/GT/SE Controller HardwareEurotherm Temperature Controller ConnectionFlexTest SE Controller Connections240Cabling thetemperature c

Eurotherm Temperature Controller ConnectionModels FlexTest® IIm/GT/SE Controller Hardware FlexTest SE Controller Connections241Debug serial port Two d

Models FlexTest® IIm/GT/SE Controller HardwareEurotherm Temperature Controller ConnectionFlexTest SE Controller Connections242To add the resource, sel

Models FlexTest® IIm/GT/SE Controller Hardware Hydraulic Configurations243Appendix AHydraulic ConfigurationsThis section describes how to connect the

Models FlexTest® IIm/GT/SE Controller HardwareHydraulic Configurations244Single Model 493.02chassis with a 24 V PLCpump (506.52-.92) or505 pumpNote Th

Models FlexTest® IIm/GT/SE Controller Hardware Hydraulic Configurations245Compatible ControllersYou can mix Models 493.07, 458, 490, and 497.05 Contro

Models FlexTest® IIm/GT/SE Controller HardwareModel 493.02 Chassis Multiple Controller Hydraulic Configurations246Model 493.02 Chassis Multiple Contro

Independent HSM (shared HPU)Models FlexTest® IIm/GT/SE Controller Hardware Hydraulic Configurations247Independent HSM (shared HPU)For this multiple co

Models FlexTest® IIm/GT/SE Controller HardwareShared HSM (no HPU)Hydraulic Configurations248For this multiple controller configuration:• The HSM and H

Independent HSM with HPU (First On-Last Off)Models FlexTest® IIm/GT/SE Controller Hardware Hydraulic Configurations249Independent HSM with HPU (First

SpecificationsModels FlexTest® IIm/GT/SE Controller Hardware Introduction25FlexTest SE stand-alonefunction generationA function generator (with a buil

Models FlexTest® IIm/GT/SE Controller HardwareIndependent HSM with HPU (First On-Last Off)Hydraulic Configurations250

Models FlexTest® IIm/GT/SE Controller Hardware Model 493.07 Converter Box251Appendix BModel 493.07 Converter BoxThis section describes how to jumper t

Models FlexTest® IIm/GT/SE Controller HardwareModel 493.07 Converter Box252Note If the Model 493.10 Chassis is the only device connected to the HPU, t

Models FlexTest® IIm/GT/SE Controller Hardware Chassis Maintenance253Appendix CChassis MaintenanceThis section describes how to maintain your MTS cont

Models FlexTest® IIm/GT/SE Controller HardwareChassis Maintenance254

6-Station ConfigurationModels FlexTest® IIm/GT/SE Controller Hardware Optional Station Configurations255Appendix DOptional Station ConfigurationsThis

Models FlexTest® IIm/GT/SE Controller Hardware8-Station ConfigurationOptional Station Configurations2568-Station ConfigurationThe 8-Station configurat

Models FlexTest® IIm/GT/SE Controller Hardware Index257IndexNumerics252 servovalve,I/O carrier connection 109, 226, 228256 servovalve,I/O carrier conn

Models FlexTest® IIm/GT/SE Controller HardwareIndex258cablesCE ECM compliant 83E-stop 129fabrication 83HPU connector 131, 231part number list 85, 223s

Models FlexTest® IIm/GT/SE Controller Hardware Index259digital I/Oconnections 196digital I/O access panel 144digital I/O connections 141digital I/O tr

Models FlexTest® IIm/GT/SE Controller HardwareModel 493.02 ChassisIntroduction26Model 493.02 ChassisFlexTest SE Controllers use the Model 493.02 Chass

Models FlexTest® IIm/GT/SE Controller HardwareIndex260I/O carrier module252 servovalve connection 109, 226, 228256 servovalve connection 110257 servov

Models FlexTest® IIm/GT/SE Controller Hardware Index261powerUPS requirements 78power cabling 53, 61power connections493.10 chassis 40pressure control

Models FlexTest® IIm/GT/SE Controller HardwareIndex262Vvalvedual-valve connection 181single-valve connection 181VME bus 21VMEbusinstalling modules 43V

mMTS Systems Corporation14000 Technology DriveEden Prairie, Minnesota 55344-2290 USAToll Free Phone: 800-328-2255 (within the U.S. or Canada)Phone: 95

SpecificationsModels FlexTest® IIm/GT/SE Controller Hardware Introduction27SpecificationsFlexTest SE Specifications PARAMETER SPECIFICATIONEnvironment

Models FlexTest® IIm/GT/SE Controller HardwareSpecificationsIntroduction28FlexTest IIm ControllersThe MTS FlexTest IIm Controller is a fully digital P

SpecificationsModels FlexTest® IIm/GT/SE Controller Hardware Introduction29FT IIm standardconfigurations• 4, 6, 8, 12, or 16 channels of control• 16 i

Models FlexTest® IIm/GT/SE Controller Hardware Contents3ContentsTechnical Support 9How to Get Technical Support 9Before You Contact MTS 10If

Models FlexTest® IIm/GT/SE Controller HardwareModel 497.01 Analog ChassisIntroduction30Model 497.01 Analog ChassisThe plug-in modules installed in the

Model 497.05 Hydraulic Control PanelModels FlexTest® IIm/GT/SE Controller Hardware Introduction31Model 497.05 Hydraulic Control PanelThe hydraulic con

Models FlexTest® IIm/GT/SE Controller HardwareModel 498.22 Chassis with Test Processor (FTIIm)Introduction32Model 498.22 Chassis with Test Processor (

SpecificationsModels FlexTest® IIm/GT/SE Controller Hardware Introduction33SpecificationsModel 497.01 Specifications PARAMETER SPECIFICATIONEnvironmen

Models FlexTest® IIm/GT/SE Controller HardwareSpecificationsIntroduction34Interlock logic level inputs 0 = 0 V DC1 = 3.2 to 24 V DCDimensionsHeightWid

SpecificationsModels FlexTest® IIm/GT/SE Controller Hardware Introduction35Model 498.22 Chassis Specifications PARAMETER SPECIFICATIONDimensionsHeight

Models FlexTest® IIm/GT/SE Controller HardwareSpecificationsIntroduction36

Models FlexTest® IIm/GT/SE Controller Hardware Installation37Chapter 2 InstallationThis chapter describes how to install the Controller chassis and co

Models FlexTest® IIm/GT/SE Controller HardwareConnecting Electrical PowerInstallation38Stand-aloneinstallationThe stand-alone chassis can be placed on

Connecting Electrical PowerModels FlexTest® IIm/GT/SE Controller Hardware Installation39Note Local electrical codes supersede any information found he

Models FlexTest® IIm/GT/SE Controller HardwareContents4Chapter 2 Installation 37Installing the Model 493.10 Chassis (FTGT) 37Connecting Electric

Models FlexTest® IIm/GT/SE Controller HardwareConnecting Electrical PowerInstallation40Proper grounding is required for safe operation.It is also requ

Connecting Electrical PowerModels FlexTest® IIm/GT/SE Controller Hardware Installation41Note Be sure to locate the chassis so you have adequate access

Models FlexTest® IIm/GT/SE Controller HardwareInstalling the Plug-in ModulesInstallation42Installing the Plug-in ModulesThis section describes how to

VMEbus ModulesModels FlexTest® IIm/GT/SE Controller Hardware Installation43VMEbus Modules The VMEbus compatible modules should be installed in the fro

Models FlexTest® IIm/GT/SE Controller HardwareVMEbus ModulesInstallation44Setting I/O CarrieraddressesUse the dipswitch (S1) and rotary dipswitch (S2)

VMEbus ModulesModels FlexTest® IIm/GT/SE Controller Hardware Installation45The rotary dipswitch settings for address C40 are shown below. Increment th

Models FlexTest® IIm/GT/SE Controller HardwareVMEbus ModulesInstallation46493.46 D/A Converts up to six internal digital signals to analog signals fo

Installing the Transition PanelsModels FlexTest® IIm/GT/SE Controller Hardware Installation47Installing the Transition PanelsThe transition panels nee

Models FlexTest® IIm/GT/SE Controller HardwareInstalling the Transition PanelsInstallation48Note Other transition modules may be used, contact MTS Sys

Installing the Plug-in ModulesModels FlexTest® IIm/GT/SE Controller Hardware Installation49Installing the 493.02 Chassis (FlexTest SE)This section des

Models FlexTest® IIm/GT/SE Controller Hardware Contents5Chapter 3 FlexTest GT Controller Connections 81CE EMC Compliant Cabling 83Typical Cablin

Models FlexTest® IIm/GT/SE Controller HardwareVMEbus ModulesInstallation50VMEbus Modules The VMEbus compatible modules should be installed in chassis

Chassis Installation OptionsModels FlexTest® IIm/GT/SE Controller Hardware Installation51Chassis Installation Options The chassis can be fitted with t

Models FlexTest® IIm/GT/SE Controller HardwareChassis Installation OptionsInstallation52 Rack mountingrequirementsWhen installing the chassis in an eq

Connecting Electrical PowerModels FlexTest® IIm/GT/SE Controller Hardware Installation53Connecting Electrical PowerElectrical connections must be made

Models FlexTest® IIm/GT/SE Controller HardwareConnecting Electrical PowerInstallation54The AC power ground is through the power cord. The power cord m

Connecting Electrical PowerModels FlexTest® IIm/GT/SE Controller Hardware Installation55Power All equipment related to the chassis should be connected

Models FlexTest® IIm/GT/SE Controller HardwareConnecting Electrical PowerInstallation56Note Be sure to locate the chassis so you have adequate access

Connecting Electrical PowerModels FlexTest® IIm/GT/SE Controller Hardware Installation57Power PanelOutlet StriporTYPE E P C- M I PTYPE E PC-MIPRUN6TS

Models FlexTest® IIm/GT/SE Controller HardwareInstalling the Handle KitInstallation58Installing the Handle KitThe controller may be equipped with an o

Installing the Handle KitModels FlexTest® IIm/GT/SE Controller Hardware Installation59Handle Kit1. Place one support arm (1) into one handle side leg

Models FlexTest® IIm/GT/SE Controller HardwareContents6Cabling and Programming Series 407 Controllers 151How to Provide Program to a Series 407 Con

Models FlexTest® IIm/GT/SE Controller HardwareInstalling the Handle KitInstallation607. Insert a Phillips screwdriver through the hole in the button (

Connecting the Console and Chassis PowerModels FlexTest® IIm/GT/SE Controller Hardware Installation61Installing 497/498 Electronics (FTIIm)Contents Co

Models FlexTest® IIm/GT/SE Controller HardwareHow To Cable the Analog Chassis to the Hydraulic Installation62How To Cable the Analog Chassis to the Hy

Model 497.01 Analog ChassisModels FlexTest® IIm/GT/SE Controller Hardware Installation63Model 497.01 Analog ChassisAbout Analog Chassis SlotsSlot pair

Models FlexTest® IIm/GT/SE Controller HardwareAnalog Chassis Plug-in ModulesInstallation64Analog Chassis Plug-in ModulesBefore you install any plug-in

How to Install or Remove a Plug-in ModuleModels FlexTest® IIm/GT/SE Controller Hardware Installation65How to Install or Remove a Plug-in ModulePlug-in

Models FlexTest® IIm/GT/SE Controller HardwareAnalog Chassis Transition ModulesInstallation66Analog Chassis Transition ModulesTransition modules locat

Transition Module ConnectorsModels FlexTest® IIm/GT/SE Controller Hardware Installation67Transition Module ConnectorsCable connections to external dev

Models FlexTest® IIm/GT/SE Controller HardwareTransition Module ConnectorsInstallation68Single chassisconfigurationIf you have a single analog chassis

Adding an Analog Chassis to Your ConsoleModels FlexTest® IIm/GT/SE Controller Hardware Installation69Adding an Analog Chassis to Your ConsoleTo accomm

Models FlexTest® IIm/GT/SE Controller Hardware Contents7Cabling for External Command Inputs 210How to Enable and Run External Command Inputs 210

Models FlexTest® IIm/GT/SE Controller HardwareAdding an Analog Chassis to Your ConsoleInstallation70Jumper and switchlocationsThe following graphic il

Model 497.05 Hydraulic Control PanelModels FlexTest® IIm/GT/SE Controller Hardware Installation71Model 497.05 Hydraulic Control PanelThe rear panel co

Models FlexTest® IIm/GT/SE Controller HardwareTest Processor Plug-in ModulesInstallation72Test Processor Plug-in ModulesThe following table provides a

Test Processor Plug-in ModulesModels FlexTest® IIm/GT/SE Controller Hardware Installation73ADDA II mezzanine cardsMODULE NAME FUNCTION493.55 A/DConver

Models FlexTest® IIm/GT/SE Controller HardwareTest Processor Transition ModulesInstallation74Test Processor Transition ModulesTransition modules are s

Test Processor Transition ModulesModels FlexTest® IIm/GT/SE Controller Hardware Installation75Test Processor Transition Modules TRANSITION MODULE FUNC

Models FlexTest® IIm/GT/SE Controller HardwareUPS SystemsInstallation76UPS SystemsUPS Systems for FlexTest 60, 100, 200, and GT ControllersTo provide

UPS Systems for FlexTest 40 and FlexTest SEModels FlexTest® IIm/GT/SE Controller Hardware Installation77UPS Systems for FlexTest 40 and FlexTest SE Se

Models FlexTest® IIm/GT/SE Controller HardwareSpecifications–UPS Systems Used with MTS Installation78The addition of a low battery warning relay conta

UPS Connections for the Model 493.73 HPU BoardModels FlexTest® IIm/GT/SE Controller Hardware Installation79UPS Connections for the Model 493.73 HPU Bo

Models FlexTest® IIm/GT/SE Controller HardwareContents8Appendix A Hydraulic Configurations 243Model 493.02 Chassis Multiple Controller Interconnect

Models FlexTest® IIm/GT/SE Controller HardwareUPS Connections for the Model 493.42 System Installation80UPS Connections for the Model 493.42 System bo

Models FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections81Chapter 3 FlexTest GT Controller ConnectionsThis section describes

Models FlexTest® IIm/GT/SE Controller HardwareFlexTest GT Controller Connections82Digital I/O Connections 141Workstation Connection 145Remote St

CE EMC Compliant CablingModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections83CE EMC Compliant CablingCE EMC compliant ca

Models FlexTest® IIm/GT/SE Controller HardwareTypical CablingFlexTest GT Controller Connections84Typical CablingFor additional cables, see “Cable Part

Cable Part NumbersModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections85Cable Part NumbersSystem cables The following is

Models FlexTest® IIm/GT/SE Controller HardwareCable Part NumbersFlexTest GT Controller Connections86HPU 505 or 24V PLC Pump (for more information see

Model 493.40 I/O Carrier ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections87Model 493.40 I/O Carrier Connec

Models FlexTest® IIm/GT/SE Controller HardwareSensor ConnectionsFlexTest GT Controller Connections88Sensor ConnectionsSensor connections require a con

Sensor ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections89Excitation and feedback signals are passed throug

How to Get Technical SupportModels FlexTest® IIm/GT/SE Controller Hardware Technical Support9Technical SupportHow to Get Technical SupportStart with y

Models FlexTest® IIm/GT/SE Controller HardwareSensor ConnectionsFlexTest GT Controller Connections90LVDT connections An LVDT requires an AC conditioni

Sensor ConnectionsModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections91Temposonics III The connection requires a DC cond

Models FlexTest® IIm/GT/SE Controller HardwareModel 493.21B (DUC B) JumpersFlexTest GT Controller Connections92Force/strain sensorconnectionsForce and

Model 493.21B (DUC B) JumpersModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections934- or 8-wiresensor cableJumpers W2 and

Models FlexTest® IIm/GT/SE Controller HardwareDigital Universal Conditioner (DUC BC) SwitchesFlexTest GT Controller Connections94Excitation Jumpers W5

Digital Universal Conditioner (DUC BC) SwitchesModels FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections954- or 8-Wiresensor c

Models FlexTest® IIm/GT/SE Controller HardwareDigital Universal Conditioner (DUC BC) SwitchesFlexTest GT Controller Connections96Bridge balance Switch

Full-Range Digital Universal Conditioner (FRDUC)Models FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections97Full-Range Digital

Models FlexTest® IIm/GT/SE Controller HardwareFull-Range Digital Universal Conditioner (FRDUC) FlexTest GT Controller Connections98Excitation sense Ju

Full-Range Digital Universal Conditioner (FRDUC)Models FlexTest® IIm/GT/SE Controller Hardware FlexTest GT Controller Connections99Bridge balance R32